BIOseparator w

The powerful biowaste-separation mill

The separation mill consists of a hammer mill, in which the mechanical unpacking of input material, the biomass milling to create the substrate, the substrate washing or dilution, as well as the separation and washout of contaminants occur.

The unpacked and contaminant-free biomass is pulverized through a cylinder mill and a sieve mill, and flows into the pump storage tank from which it is either transferred into a storage container or directly pumped out. Contaminants (glass, metals, plastics, etc.) are expelled via an output tray. A screw press, integrated in the discharge chute, squeezes out the fluids still present in the impurities. A special water connection in this press allows for a further washout of impurities in highly contaminated input material (e.g. organic waste, compost). The fluids from the discharge press are returned directly into the separation mill.

To guarantee the separation mill optimal operation, fluid supply (water, liquid manure, digestate, etc.) is necessary. Depending on the contamination degree of the material, the dry matter content and the sieve hole size, this fluid requirement varies from 100 to 800 litres per tonne of feed material. The necessary fluid supply is achieved by recirculating liquid digestate.


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BIOseparatorw


Properties

Properties

  • Crushing and separation of organic waste, food waste and food products
  • Even unopened food - packaging is opened by the BIOseparatorw and the contents are crushed
  • Sturdy, solid welded structures
  • Integrated hydraulics to open the machine in case of failure and revisions
  • Ejection of lightweight materials through air separation
  • Ejection of heavy impurities by means of an integrated drainage screw press
  • By customizing the sieves, it is possible to change the particle sizes
  • Washing of highly contaminated input materials
  • Manual and automatic water supply adjustment
  • Connections and dosing possibilities for service and emergency water supply

Applicable materials

Applicable materials

  • Municipal bio-waste:
    Kitchen waste, food scraps, fruit and vegetables, bread, packaged milk and dairy products, juices, meat residues, fats, oils, green waste, grass cuttings, household leftovers, etc.
  • Expired food products, market waste:
    Old fruit and vegetables, bread, packaged milk and dairy products, juices, meat products, etc.
  • Bio-waste from food production:
    Fruit pulp, distillers grains, food products - production residues or defective batches, etc.

Specifications

Throughput: 9 - 12 t/h (depending on the dry matter and foreign material components content of the input material)
Water, fermentation residues requirements: 100 – 400 l/t input material
Power: 75 kW
Dimensions: length: 3.6 m - width: 2.5 m - height: 3 m - weight: 10,000 kg
Sifting inserts are made of fine-grain structural steel: 12 mm, 10 mm and 8 mm (15 mm thick)
Supply of other liquids (grease separators, etc.): DN 80 connection
Integrated pump receiver tank with built-in discharging worm and outlet: approx. 1 m³, DN 200 interface

Pictures

Pictures

  • Bioseparator W
  • Bioseparator W
  • Bioseparator W
  • Bioseparator W


Ersatzteile und Service – auch für Biogasanlagen fremder Hersteller

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Showing the way forward in biology, service, process controls & substrate preparation

Showing the way forward in biology, service, process controls & substrate preparation

Performance guarantee and efficiency well above the market average

Performance guarantee and efficiency well above the market average

New American Sharholders in BTS Biogas

US Investor Group Acquires Large Minority Stake
PRESS RELEASE »

  • GTS Syngas
  • TS energyGROUP